BMW · 2010–2017

Common BMW 5 Series problems, and how to check them

These are the 3 faults owners and garages report most often on the BMW 5 Series, from the most common down. For each one: what goes wrong, how to check it yourself, and the usual fix, so you know what you’re dealing with before you buy parts.

Fact-checked by a licensed car technician · last reviewed 28 September 2026

Problem 1

BMW 5 Series: Sticking or broken swirl flaps in the intake manifold

Common 2010–2014 · 520d with the 2.0 diesel N47

What goes wrong

Plastic swirl flaps in the intake manifold wear and clog with soot; they can stick, and a broken flap or its shaft can be sucked into the engine.

How to check it yourself

Read the engine control unit for swirl-flap or intake faults (BMW codes around 2C32) and look for rough idle and power loss. A garage can remove the manifold to inspect the flaps.

The usual fix

Clean or replace the intake manifold with new flaps before one breaks.

Signs: Rough idle, Loss of power, Check engine light

Check this on your 5 Series →

Problem 2

BMW 5 Series: Timing chain rattle on the N47 diesel

Common 2010–2014 · 520d with the 2.0 diesel N47

What goes wrong

As in other N47 BMWs, the timing chain at the back of the engine stretches and its guides wear; a snapped chain wrecks the engine.

How to check it yourself

Listen at the gearbox end of the engine for a rattle or whine, especially from cold. Get any rattle inspected before driving on.

The usual fix

Replace the chain, guides, and tensioner with the revised kit (usually an engine-out job) and keep oil changes short.

Signs: Rattle on cold start, Check engine light

Check this on your 5 Series →

Problem 3

BMW 5 Series: EGR cooler leak recall on BMW diesels

Occasional 2011–2017 · Diesel (518d to 535d, built March 2011 to December 2017)

What goes wrong

The EGR cooler can crack and leak coolant into the intake; the glycol deposits can in rare cases catch fire. BMW recalled many diesel 5 Series to replace the cooler and clean the intake.

How to check it yourself

Ask a BMW dealer (with the VIN) whether the EGR cooler recall is open. Watch for coolant loss without a visible leak and white smoke.

The usual fix

The recall inspects the EGR cooler and replaces it (and the intake manifold if needed) free of charge.

Signs: Coolant loss, White smoke, Check engine light

Check this on your 5 Series →

Recalls for the 5 Series

The most recent recalls registered with the RDW, the Dutch vehicle authority, across all generations of the 5 Series. Not every recall covers every car: a dealer can check yours with the VIN (chassis number), and recall repairs are free.

August 2026 · Serious risk · Higher injury risk in a crash

Driver's airbag gas generator may burst

The gas generator in the driver's airbag may burst.

Possible consequence: If the airbag is activated in an accident, the gas generator may burst. Metal parts can cause fatal injuries under certain conditions. BMW strongly advises not to use your vehicle!

The fix: The vehicle owner is requested to contact the brand dealer before further use of the vehicle; they will replace the airbag.

August 2026 · Serious risk · Higher injury risk in a crash

Driver's airbag gas generator may crack

The gas generator in the driver's airbag may crack.

Possible consequence: When an airbag is deployed in an accident, the gas generator may crack. Metal parts can cause fatal injuries under certain conditions. The manufacturer strongly advises not to use your vehicle!

The fix: The vehicle owner is requested to contact the brand dealer before further use of the vehicle; they will replace the airbag.

July 2026 · Serious risk · Fire risk

Starter motor water ingress issue

Water may enter the starter motor and cause corrosion, which can lead to a short circuit or the starter motor may remain permanently engaged.

Possible consequence: This can cause the starter motor to overheat, potentially leading to a fire in the vehicle, both while driving and when parked with the ignition off. BMW AG requests parking the vehicle outside and not directly next to a building until the repair is completed.

The fix: The vehicle owner is requested to contact the brand dealer. They will replace the starter motor.

July 2026 · Serious risk · Fire risk

Starter motor relay wear

The magnetic switch of the starter motor may wear out quickly, leading to a short circuit.

Possible consequence: A short circuit in the starter motor can cause a fire. BMW AG advises not to leave the vehicle unattended after starting the engine.

The fix: The vehicle owner is requested to contact the brand dealer. They will replace the starter motor.

April 2026 · Serious risk · Crash risk

Missing brake system software

The brake system lacks software to detect faults, resulting in no warning on the information display in case of a malfunction.

Possible consequence: If the driver is not warned in time, the brake system may fail, causing the brake pedal to feel hard and the ABS and DSC to stop working.

The fix: The vehicle owner is requested to contact the brand dealer, who will install the correct software.

February 2026 · Medium risk · Fire risk

Air conditioning microfilter cable damage

Cables may be damaged when replacing the air conditioning microfilter.

Possible consequence: Damaged cables can lead to a short circuit. A short circuit may result in fire.

The fix: The vehicle owner is requested to contact a dealer, who will check the cockpit wiring for damage and secure it again.

Source: RDW open data, translated automatically from Dutch.

General guidance, not a professional inspection. Confirm faults with measurements before buying parts, and use a qualified mechanic for brakes, steering, fuel leaks, airbags, and other safety-critical work. Terms and disclaimer